Funky Exhaust Stack

Funky Exhaust Stack

Posted: Sat Apr 13, 2024 6:14 pm

by Art Tiller

Big day for me today. My ADS-B is programed and for the first time I took the cowling off of my Sonex. I also got it back on, and did not have any pieces left over.

I did see something unusual. It appears that my left hand exhaust tube may have a hole or a crack. It also appears that the oil cooler may be chaffing on the exhaust tube.

It would be really nice if all left hand exhaust tubes look like this. I am pretty sure I will be ordering a new tube from Sonex. Check out these pics. What do you think?

https://imgur.com/P8fCojn
https://imgur.com/6RxCDSz
https://imgur.com/GymHR71


Re: Funky Exhaust Stack

Posted: Sat Apr 13, 2024 6:33 pm

by Bryan Cotton

They are stainless. You can clean that up. I’d pressurize it with a shop vac and use soapy water to check for a leak. Any good welder could fix that.


Re: Funky Exhaust Stack

Posted: Sat Apr 13, 2024 7:09 pm

by Area 51%

Is it just me, or does it look like the airflow goes forward?


Re: Funky Exhaust Stack

Posted: Sun Apr 14, 2024 11:08 am

by WesRagle

Hey Art,

Looks like an oil leak dripping on the exhaust pipe and running down as it burns off?.?.?

Wes


Re: Funky Exhaust Stack

Posted: Sun Apr 14, 2024 1:25 pm

by Art Tiller

Wes may have a point. The tube is under the aft part of the valve cover. There is some wetness around. I will look closer at this and perhaps do the shop vac trick as well.


Re: Funky Exhaust Stack

Posted: Sun Apr 14, 2024 1:54 pm

by Bryan Cotton

An AeroVee leaking oil? That’s a rare thing!


Re: Funky Exhaust Stack

Posted: Mon Apr 15, 2024 10:20 am

by Area 51%

The second picture has what looks to be a crack near the spring loop.


Re: Funky Exhaust Stack

Posted: Mon Apr 15, 2024 10:57 am

by Art Tiller

I concur with Area51% on the loop crack. I will be using the shop vac trick soon. My wife says I can get one from Sam’s club. I have watched mechanics and held wrenches for them my whole life. Now I R one.


Re: Funky Exhaust Stack

Posted: Tue Apr 16, 2024 2:55 pm

by alowe568

Art,
I just saw this thread. Note that the exhaust tubes were ceramic coated inside and out. It might be just the ceramic coating cracked but a leak check will tell.
Alan


Re: Funky Exhaust Stack

Posted: Thu Apr 18, 2024 9:26 am

by Scott Todd

C’mon Bryan…AeroVees don’t leak. They mark their territory.

Re: Funky Exhaust Stack

Posted: Thu Apr 18, 2024 2:58 pm

by BobDz

Scott Todd wrote:C’mon Bryan…AeroVees don’t leak. They mark their territory.

Carefully engineered rust prevention system.


Re: Funky Exhaust Stack

Posted: Mon Apr 29, 2024 8:20 am

by Art Tiller

Hi Alan,
That is what Jeff Schultz told me as well. Cracked ceramic. I bought a new shop vac for the leak check. Harbor Freight is becoming my favorite toy store.