Workshop Addict

Workshop Addict

Posted: Thu Mar 07, 2024 8:19 pm

by BobDz

You know you’re a workshop addict when your wet/dry sandpaper order is over $100…


Re: Workshop Addict

Posted: Thu Mar 07, 2024 9:23 pm

by Bryan Cotton

Bob Dz, builder of a rare wooden Sonex. Hope you go with stain and the natural grain look rather than paint.


Re: Workshop Addict

Posted: Fri Mar 08, 2024 12:23 am

by BobDz

Bryan Cotton wrote:Bob Dz, builder of a rare wooden Sonex. Hope you go with stain and the natural grain look rather than paint.

I’m thinking black walnut for the panel…


Re: Workshop Addict

Posted: Fri Mar 08, 2024 9:05 am

by WilliamBatten

Ironwood Brake Handle


Re: Workshop Addict

Posted: Fri Mar 08, 2024 9:27 am

by Bryan Cotton

Nice Bill!


Re: Workshop Addict

Posted: Fri Mar 08, 2024 10:14 am

by BobDz

Very nice Bill!


Re: Workshop Addict

Posted: Fri Mar 08, 2024 10:26 am

by Area 51%

All I need to know is how did you get the rectangular hole up the middle of the handle? .


Re: Workshop Addict

Posted: Fri Mar 08, 2024 10:51 am

by BobDz

Area 51% wrote:All I need to know is how did you get the rectangular hole up the middle of the handle? .

I’ve been wondering that too. Immediately started thinking “how would I do that”. First thing that came to mind was a two piece design with a routed rectangular slot, then glue the two pieces together.

Another option, commonly used to put square tanged files into a wood handle, is to burn it in. Drill a round hole into the handle, then take a similar sized piece of steel, heat it red hot, and burn it into the hole. I often use this method when I make tools.


Re: Workshop Addict

Posted: Fri Mar 08, 2024 7:57 pm

by WilliamBatten

Sorry for the slow response - been in the hangar today working on my B Model Upper Cowl Mod.

Bob was correct - it was a two piece design with a routed rectangular slot, then glued the two pieces together with J-B Weld. I also drilled a couple of holes in the aluminum to make sure the epoxy captured the aluminum handle. Quite sure it will never come off.